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Course Methodology

 

Through interactive lectures and group and individual presentations, the course will allow participants to practice the skills they have acquired through exercises and case studies. Additionally, videos will be shown on companies that implemented the Six Sigma methodology. Throughout the course, a case study will show how Six Sigma can be applied within an organization. 

 

 
Course Objectives

By the end of the course, participants will be able to:

 
  • Explain Six Sigma and its importance to drive and sustain business improvement
  • Examine the define stage components and generate the project charter
  • Discuss the measure, data sampling, and collection stage using various tools in Minitab
  • Explore the analysis stage using various graphical analysis charts and tests 
  • Evaluate the improve and control stages using various Six Sigma tools
  • Distinguish between Six Sigma methodology (variation removal) and Lean thinking (waste removal
 
Target Audience

Managers, supervisors, and professionals who wish to fully utilize the Six Sigma approach in their organizations or gain professional certification or learn how Six Sigma relates to work and business improvement.

 
Target Competencies
  • Deploying Six Sigma
  • Problem-solving
  • Critical thinking
  • Using applied statistics
  • Lean principles
 
Note

Course pre-requisites:

• Knowledge of basic and intermediate statistics: It is suggested that participants take some time to review basic statistics. Books or e-learning modules could be used to refresh participants’ knowledge before attending the course.

• Familiarity with the seven essential problem-solving tools

• At least five years of practical experience in business processes 

• Participants will benefit more if they come prepared with a business improvement idea that may positively impact their organization (e.g., cost savings of $10,000 to $50,000). The knowledge and skills gained in this course will be applied to transform their ideas into projects. However, this is an exam-based certification, and no project submission is required. 

Participants must bring their laptops pre-installed with Minitab statistical software. Computers must have administrator privileges to allow participants to install Minitab software and access a USB.

Participants attending this course will receive 40+ quality tool templates that will be useful during their project’s deployment. 

  • Overview: Six Sigma History
    • Understanding Six Sigma
    • History of Six Sigma 
    • What is Six Sigma?
    • Gurus' contribution
    • Six Sigma roles and responsibilities
    • Cost of Poor Quality (COPQ)
    • Process metrics
  • Define Phase
    • Voice of the customer / Critical to Quality (CTQ)
    • Selecting projects 
    • Developing the project charter and problem statement 
    • SIPOC diagram
    • Acceptability & Introduction to Change Acceleration Process (CAP) 
    • RACI and ARMI
    • Case study
  • Measure Phase
    • Introduction to Six Sigma calculations
    • Process capability indices
    • Introduction to Minitab
    • Types of data and basic statistics
    • Data collection planning
    • Sampling of data
    • Understanding the Xs  which affect process Ys
    • Measurement plan
    • Measurement Systems Analysis (MSA)
    • Advanced process capability
    • Normality analysis
  •  Analyze Phase
    • The Seven Classic Quality Tools: A review
    • Statistical Process Control (SPC): Control charts
    • Selection of variables
    • Control chart selection and analysis
    • Process mapping
    • Qualitative Analysis (QA)
    • Failure Mode Effect Analysis (FMEA)
  • Improve and Control Phases
    • Introduction to graphing
    • Scatter plots
    • Process Modeling Regression
    • Advanced Process Modeling
    • Designing experiments
    • Six Sigma control plans
    • Evaluating and selecting solutions
    • Introduction to hypothesis testing
    • Pilot testing
    • Project closeout and handover
  • Lean Thinking and Six Sigma
    • Defining Lean
    • Lean thinking principles
    • Types of waste (MUDA)
    • Lean versus Six Sigma
    • Lean toolbox 
    • The visual factory and 5S
    • Mistake proofing - Poka Yoke

Schedule & Fees


Locations & Date
11/02/2024
15/02/2024
Doha
5500$
English
21/04/2024
25/04/2024
Turkey
5500$
English
15/09/2024
19/09/2024
London
5500$
English
10/11/2024
14/11/2024
Dubai
5500$
English

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